Advanced Battery Cell Simulators for EV Development & Testing
Accelerate your Battery Management System (BMS) validation with TEDLinx's high-fidelity Hardware-in-the-Loop (HIL) battery cell simulation technology.
Revolutionizing Battery Management System Testing
The Battery Management System (BMS) is the heart of every electric vehicle, ensuring safety, efficiency, and longevity of battery packs. TEDLinx’s Battery Cell Simulator (BCS) provides a cutting-edge HIL solution that accurately replicates real battery cell behavior, enabling comprehensive BMS testing without the risks, costs, and limitations of physical battery testing.
Critical Challenges in BMS Development
Battery Management Systems demand precision in cell monitoring, thermal control, and safety compliance. Key challenges include real-time fault detection, scalable testing, and accurate simulation of diverse cell conditions.
Safety First
Test thermal runaway scenarios, overcharge/overdischarge conditions, and fault responses without physical hazards
Cost Efficiency
Eliminate expensive battery cells and reduce prototype costs while accelerating development cycles
Repeatability
Create consistent test conditions impossible with real batteries due to aging and environmental variations
Comprehensive Coverage
Simulate edge cases, fault conditions, and extreme scenarios difficult to replicate with actual batteries
Core Capabilities
Real-time Performance
- Hardware-in-the-Loop (HIL) architecture for accurate BMS testing
- Sub-millisecond response times for dynamic battery behavior
- Real-time cell voltage and current simulation
- Temperature-dependent characteristics modeling
Modular & Scalable Design
- Configure from single cells to complete battery packsc
- Support for various battery chemistries (Li-ion, LiFePO4, NMC, LFP)
- Expandable channel count for different pack configurations
- Mix-and-match cell arrangements for custom battery architectures
Quick Configuration System
- Software-defined test scenarios without hardware changes
- Pre-configured battery models for common cell types
- Intuitive user interface for test setup and monitoring
- Automated test sequence execution
High-Fidelity Simulation
- Accurate electrochemical behavior modeling
- State of Charge (SoC) and State of Health (SoH) simulation
- Cell balancing algorithm validation
- Thermal behavior and aging effects
Performance Parameters
Our solutions are benchmarked across critical metrics to ensure consistent, mission-ready performance.
Cell-Level Capabilities
- Voltage range: 0-5V per cell (configurable)
- Current capability: ±50A per channel
- Voltage accuracy: ±1mV
- Current accuracy: ±10mA
- Update rate: 10 kHz
- Temperature simulation: -40°C to +85°C
System-Level Features
- Up to 1000V pack voltage simulation
- Series/parallel configuration support
- Cell-to-cell variation modeling
- Isolation fault injection
- Communication protocols: CAN, SPI, I2C
Comprehensive BMS Testing Solutions
Performance Parameters
Our solutions are benchmarked across critical metrics to ensure consistent, mission-ready performance.
Electric Vehicle Development
- Passenger EVs and commercial vehicles
- Two-wheelers and three-wheelers
- Electric buses and trucks
- Hybrid vehicle applications
Energy Storage Systems
- Grid storage validation
- Renewable energy integration
- UPS system testing
- Industrial battery packs
Aerospace & Defense
- Aircraft battery systems
- Military vehicle electrification
- Drone and UAV batteries
- Satellite power systems
Accelerate Your BMS Development
Speed up design cycles with our advanced BMS simulation, testing, and validation platforms. From prototyping to production, we help you deliver safer, smarter battery systems—faster.
Why Choose TEDLinx BCS
Your Partner in EV Innovation
Empowering electric mobility with cutting-edge solutions for BMS, power electronics, and system testing. We collaborate closely to turn your EV concepts into high-performance, market-ready technologies
Domain Expertise
20+ years of experience in test system development with deep understanding of automotive and battery testing requirements
Proven Technology
Field-tested HIL solutions deployed across automotive OEMs and Tier-1 suppliers
Local Support
Bangalore-based team providing rapid response and on-site assistance
Transform Your BMS Testing Today
Ready to revolutionize your battery management system development? Let TEDLinx help you build a safer, more efficient testing environment.
