Precision Cable Assemblies & Looms for Mission-Critical Systems
MIL-SPEC harnesses engineered for extreme environments – complete design, manufacturing, and testing with IPC/WHMA-A-620 certification
Complete Harness Engineering Solutions
Specialized harness design and manufacturing for aerospace avionics, defense systems, and automotive applications. Custom interconnect solutions engineered for signal integrity, environmental resistance, and decades of reliable operation.
Wire & Cable Types
Capability to design and integrate custom wire harnesses with varied cable types including power, signal, coaxial, and fiber optic. Ensuring optimized routing, durability, and compliance with aerospace and industrial standards.
• MIL-DTL-22759
• MIL-DTL-27500
• PTFE/Kapton
• Shielded/Twisted Pair
• Coaxial • Fiber Optic
Connector Expertise
Specialized in selecting and integrating aerospace-grade connectors including circular, rectangular, RF, and high-speed types. Ensuring reliability, signal integrity, and compliance with industry standards.
• MIL-DTL-38999
• MIL-DTL-83513
• ARINC 600/404
• D-Sub • Circular
• High-Density
• RF/Microwave . MAC panel . ICON connectors,
Environmental Ratings
Designs and solutions qualified to meet stringent environmental ratings including temperature, vibration, EMI/EMC, and moisture protection. Ensuring dependable performance in harsh operating conditions.
• -65°C to +200°C
• Salt Fog
• Fluid Resistance
• EMI/RFI Shielding
• Vibration/Shock per MIL-STD-810
Quality Certifications
Certified to globally recognized standards such as ISO 9001 and AS9100. Demonstrating commitment to consistent quality, safety, and customer satisfaction.
• AS9100D
• IPC/WHMA-A-620 Class 3
• IPC-A-610 • J-STD-001
• DGAQA Approved
Why Aerospace Leaders Trust Our Harness Team
We build harnesses that never fail. Our technicians combine 20+ years of aerospace harness experience with certified manufacturing processes. From fighter jet engine harnesses to satellite umbilicals, we deliver zero-defect interconnect solutions.
Certified quality
IPC/WHMA-A-620 Class 3 certified quality
Advanced Test Capabilities
Automated continuity, isolation, VSWR, and high-pot testing to 5000V
Rapid Prototyping
3-day prototype turnaround for critical path requirements
Complete Traceability
Lot-controlled materials, serialized assemblies, FAI documentation
Harness Portfolio
Fighter Aircraft Engine Harness Assembly
Manufactured high-temperature engine harness for 4th generation fighter aircraft. Assembly features 200+ terminations using MIL-DTL-22759/87 wire rated to 260°C, environmental splices sealed to withstand JP-8 fuel exposure, EMI shielding providing 80dB attenuation at 1GHz, and vibration dampening surviving 30g acceleration. Delivered 500+ harnesses with zero warranty returns.
Helicopter Avionics Interconnect System
Developed complete avionics interconnect system for rotorcraft modernization program. System incorporates 15 sub-harnesses with blind-mate connectors for rapid LRU replacement, mixed-signal routing (power, digital, RF) with proper isolation, flex circuits for moving flight control interfaces, and weight optimization achieving 30% reduction versus legacy harness.
Missile Umbilical Cable Assembly
Created ruggedized umbilical for ground-to-missile interface supporting pre-launch operations. Design includes 100-conductor cable with individual shield pairs, quick-disconnect mechanism with <3 second separation, hermetic sealing maintaining pressure differential, and survival through 500 connect/disconnect cycles with contact resistance <5 milliohms.
Manufacturing Capabilities
Comprehensive manufacturing expertise spanning precision machining, sheet metal, composites, and harness assembly. Delivering scalable solutions from rapid prototyping to full-scale production
Design Services
- 3D routing studies & optimization
- Electrical load analysis
- EMI/EMC prediction & mitigation
- Bend radius & stress analysis
- Weight optimization
- Maintainability design
- Connector selection & derating
- Drawing package creation
Production Capabilities
- Automated wire processing
- Ultrasonic & resistance welding
- Laser wire marking
- Over-molding & potting
- Braiding & shielding
- Conformal coating
- Bundle forming & protection
- 100% electrical testing
Ensure reliable electrical connections in your critical systems with TEDLinx custom harness solutions
Contact our harness design specialists today to discuss your specific interconnect requirements and receive a detailed quote for precision-engineered harness assemblies that meet your performance and reliability specifications.
