Precision Mechanical Engineering for Aerospace & Defense
Complete mechanical solutions from CAD to production – IP65 enclosures, thermal management, and MIL-STD compliance engineered for extreme environments
Advanced Mechanical Design Services
Specialized mechanical engineering delivering robust solutions for avionics, ground support equipment, and defense systems. Complete design, analysis, and manufacturing optimized for aerospace environmental and structural requirements.
Design Capabilities
End-to-end design expertise spanning concept, engineering, and validation. Delivering innovative, efficient, and reliable solutions tailored to customer needs.
•3D CAD Modeling (SolidWorks/CATIA)
• FEA/CFD Analysis
• Thermal Simulation Vibration Analysis
• EMI/EMC Design
Manufacturing Services
High-precision manufacturing with advanced CNC, additive, and assembly capabilities. Delivering quality, reliability, and scalability from prototypes to full production.
•CNC Machining
• Sheet Metal Fabrication
• Precision Welding
• Surface Treatment
• Assembly & Integration
Environmental Protection
Committed to sustainable practices through eco-friendly processes and materials. Driving innovation while minimizing environmental impact for a greener future.
• IP65/IP67 Enclosures
• MIL-STD-810 Compliance
• Salt Fog Resistance
• -55°C to +85°C Operation
Quality Standards
Adherence to global quality frameworks with rigorous testing and certification. Ensuring reliability, safety, and excellence across every deliverable.”
• AS9100D standard
• DGAQA Approved
• First Article Inspection
• CMM Verification
Why Aerospace Leaders Trust Our Mechanical Team
We engineer solutions that survive and perform. Our mechanical engineers combine 20+ years of aerospace/defense experience with state-of-the-art manufacturing. From fighter jet avionics enclosures to satellite ground stations, we deliver mission-ready mechanical systems.
Integrated Design Approach
Mechanical, thermal, and EMI/EMC engineering in parallel from day one
Environmental Expertise
MIL-STD-810G qualification, DO-160 compliance, harsh environment specialists
Rapid Prototyping
5-axis CNC, additive manufacturing, 2-week prototype turnaround
Complete Manufacturing
In-house fabrication, assembly, testing, and qualification
Engineering Portfolio
Fighter Aircraft Avionics Rack System
Designed and manufactured ruggedized avionics rack for 4th generation fighter aircraft. System features 19″ rack meeting ARINC 404A standards, integrated liquid cooling for 5kW heat dissipation, EMI shielding exceeding MIL-STD-461G requirements, and vibration isolation surviving 15g operational loads. Delivered 50 units with zero field failures over 5 years.
Portable Ground Support Equipment Enclosure
Developed IP67-rated portable test equipment enclosure for harsh airfield environments. Design incorporates shock-mounted electronics bay protecting against 40g impacts, integrated thermal management maintaining -40°C to +70°C operation, modular I/O panel supporting 200+ military connectors, and MIL-STD-810G qualification for sand, dust, rain, and fungus resistance.
Helicopter Mission Computer Chassis
Created lightweight mission computer chassis achieving 40% weight reduction while maintaining structural integrity. Solution features machined aluminum construction with integrated heat sinks, conduction cooling eliminating moving parts for reliability, modular card cage supporting 12 VME/VPX boards, and DO-160G qualification including lightning and HIRF protection.
Mechanical Capabilities
Expertise in precision mechanical design, analysis, and manufacturing. Delivering robust, efficient, and reliable solutions for complex engineering challenges.
Design Services
- Concept development & trade studies
- 3D CAD modeling & 2D drawings
- Tolerance stack-up analysis
- Finite element analysis (FEA)
- Computational fluid dynamics (CFD)
- Shock & vibration analysis
- Design for manufacturing (DFM)
- Design for assembly (DFA)
Manufacturing Services
- CNC milling & turning (5-axis)
- Sheet metal fabrication
- TIG/MIG/laser welding
- Chemical conversion coating
- Anodizing & powder coating
- Precision assembly
- Leak testing & sealing
- Thermal interface installation
Bring your mechanical design concepts to reality with TEDLinx precision engineering and manufacturing services
Contact our mechanical engineering team today to discuss your design requirements and discover how our comprehensive capabilities can accelerate your project timeline while ensuring exceptional quality and reliability.
